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Lighting: Fluorescent Ballasts
What Are the Options?

How to Make the Best Choice

What's on the Horizon?

Who Are the Manufacturers?
Ballasts are electrical devices that convert line current into the proper voltage, amperage, and waveform to operate fluorescent lamps. The mix of ballasts has been shifting steadily toward more efficient equipment over the past 10 years. High-efficiency electronic ballasts now represent just over half of new ballast sales in the U.S. and are expected to continue to grow in market share. Electronic ballasts are the best choice in most applications today, both as replacements for magnetic ballasts in existing fixtures and in new installations.
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Disposal of Old Ballasts Requires Care
Magnetic ballasts produced through 1979 used polychlorinated biphenols (PCBs) as an insulating material. Some magnetic ballasts produced between 1979 and 1984 used a different compound called DEHP. Because PCBs and DEHP have been associated with adverse health effects, ballasts containing these compounds cannot be discarded in ordinary landfills in some jurisdictions.
Millions of ballasts containing these compounds are still operating in buildings today. Although one option for avoiding disposal costs when upgrading lighting systems is to disconnect PCB- or DEHP-containing ballasts and leave them in place with new ballasts, this is not a long-term solution. In the event of a building fire, these compounds could be dispersed through the site, render the building uninhabitable for many years, and lead to massive cleanup costs. The better approach is to develop a comprehensive recycling/disposal strategy for old ballasts in conjunction with a lighting system upgrade.
See Environmental Health and Safety Online for more information on magnetic ballast disposal.
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What Are the Options?
There are two basic categories of full-size fluorescent ballasts (Figure 1 shows both types).
Magnetic ballasts provide output power to the lamp at line frequency (60 cycles per second in North America and 50 cycles per second in many other regions of the world).
Electronic ballasts use semiconductor technology to convert incoming 60-cycle power to drive the lamps with high-frequency current of 20,000 cycles per second or more. Electronic ballasts are more efficient in a number of ways. Most notably, they waste less power internally than magnetic ballasts, saving 3 to 8 watts per ballast. Their higher frequency drives lamps about 10 percent more efficiently than do 60-cycle magnetic ballasts. And those electronic ballasts with dimming capability save energy in multiple ways, from lumen compensation that eliminates the need to overlight spaces when the lamps are new to the tens of percentage points in savings that come from reducing electric light levels when daylight is available.
Some well-publicized failures of certain early-generation electronic ballasts made users wary of the technology's reliability. Over the past decade, however, manufacturers have worked hard to dispel these concerns, with a combination of improved design and higher quality control standards in components and assembly. Today, electronic ballasts from established suppliers are just as reliable, if not more so, than magnetic ballasts.
Until 1991, the dominant ballast available in the U.S. was the standard efficiency magnetic ballast. Hundreds of millions of these ballasts are still operating in U.S. buildings, typically driving standard-efficiency T12 fluorescent lamps. In 1991 federal energy efficiency standards went into effect in the U.S. that banned the manufacture and sale of standard magnetic ballasts. Since then, only energy efficient magnetic ballasts (about 10 percent more efficient than standard magnetics) and electronic ballasts (more efficient than even the best magnetic units) have been available.
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How to Make the Best Choice
Ballasts are often the most expensive first-cost component of a lighting retrofit. Energy efficient magnetic ballasts typically cost $12 to $20 each, in volumes of 1,000 units. Nondimming electronic ballasts typically cost $14 to $30 each, and dimming models are priced from the low $30s to more than $50 each. Remember to consider lifecycle cost (including energy cost savings) as well as first cost when making your choice.
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Ballast Factor
Ballast factor is essentially a measure of whether the ballast overdrives the lamp (for extra light output), underdrives the lamp (for less light output and reduced energy consumption), or drives the lamp at its rated normal light output. Lighting designers often use specific ballast factor equipment to fine-tune lighting systems and maximize the versatility of each lamp type. By using electronic ballasts with different ballast factors, one lamp can be standardized for the entire site in many projects while providing different light outputs. Low-ballast-factor ballasts drive lamps at approximately 75 percent of their rated output (thus using less energy to operate). Standard-ballast-factor ballasts drive lamps at approximately 85 to 100 percent of their rated output. Numbers for high-ballast-factor ballasts range from 1.10 to 1.28 (110 to 128 percent of rated output).
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Beyond the basic split between energy efficient magnetics and electronics, a dizzying array of other performance criteria distinguish ballasts:
- There are three traditional starting methods--rapid start, instant start, and preheat--plus a new approach called programmed start, which minimizes wear and tear on lamps during startup.
- Ballasts vary in ballast factor, ballast efficacy factor, current crest factor, power factor, total harmonic distortion, flicker index, audible sound rating, transient protection, and radio interference.
- In addition, ballasts are designed to operate with specific lamps. If lamp and ballast are mismatched, the life and performance of both can suffer.
Users should consult with a qualified lighting designer, but the following general guidelines can apply in many instances:
High-frequency electronic ballasts with T8 lamps are typically the most efficient solution with the lowest lifecycle cost. There are some situations, however, in which it makes sense to use magnetic ballasts. These include settings where the equipment will operate in extremely hot or cold conditions and locations where there is a lot of sensitive electronic equipment. Electronic ballasts have been known to interfere with book detection systems in libraries, inventory security systems in stores, recording studio equipment, and some electronic medical equipment. Because they operate at much lower frequency, magnetic ballasts do not cause such interference and may be a safer choice in such settings.
Instant-start ballasts are appropriate for applications in which lights will be left on for more than three hours at a time. For shorter-duty-cycle applications, including settings with occupancy sensors, the new family of programmed-start ballasts should be considered. Weigh the higher first cost of the programmed-start ballasts against the fact that lamps will last longer with them than when operated on instant-start ballasts. With the advent of programmed-start ballasts, rapid-start designs, which used to be the ballast of choice for short-duty-cycle applications, are rarely called for.
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Table 1: Recommended characteristics for electronic ballasts
The following guidelines apply to general lighting applications. A qualified lighting designer should be consulted for specific installations.
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Recommendation |
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Power factor |
Minimum 0.95 |
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Current crest factor |
Maximum 1.7 |
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Total harmonic distortion |
Maximum 20% |
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Frequency |
Minimum 20kHz |
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Transient protection |
Category A, IEEE 587 |
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Sound rating |
"A" |
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Flicker factor |
Maximum 5% |
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Ballast factor |
Minimum 0.88, unless exceptionally low light is required. Maximum 1.20 |
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History |
Two years of production and documented performance, or satisfactory performance in an on-site pilot project. |
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Warranty |
Minimum 3 years, including a $10 per unit labor allowance for failed ballasts. |
| Source: E SOURCE |
Recommended specifications for other electronic ballast characteristics are summarized in Table 1.
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What's on the Horizon?
Lighting designers have long been awaiting the emergence of low-cost, reliable, high-performance dimming electronic ballasts. That wish is closer to being realized, as several dozen models are now available and prices are dropping into the low $30 range for two-lamp dimming ballasts. Dimming ballasts can enable such strategies as automatic daylight dimming, lumen maintenance (automatically adjusting ballast power to compensate for the gradual loss of light output as fluorescent lamps age), occupancy-controlled and -scheduled dimming, and manual task dimming that gives occupants precise control over the light levels in their area. Dimming ballasts can also enable lighting loads to be minimized during periods of high electricity prices or to help facilities minimize demand charges.
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Who Are the Manufacturers?
A list of leading fluorescent ballast manufacturers follows. Dozens of firms produce ballasts; for a more complete listing see lightsearch. (Neither this list, nor any mention of a specific vendor or product in this guide, constitutes an endorsement or recommendation of any vendor or product by E Source, Inc., nor does this guide constitute an endorsement or recommendation, explicit or otherwise, of your service providers' various technology-related programs.)
Advance Transformer Company
Energy Savings Inc. (ESI)
Lutron
MagneTek
Motorola
Osram/Sylvania
Precision Lighting, Inc.
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Index Copyright 2002 - Platts, a unit of The McGraw-Hill Companies, Inc. All Rights Reserved

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