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Lighting: HID Versus Fluorescent for High-Bay Lighting

What Are the Options?
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How to Make the Best Choice
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What's on the Horizon?
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Who Are the Manufacturers?

High-intensity discharge (HID) light sources, such as metal halide and high-pressure sodium lamps, have long dominated the market for lighting indoor spaces with high ceilings. These "high-bay" spaces are typically found in warehouses, factories, large retail stores, and athletic facilities. In recent years, however, improvements in fluorescent lamps and the emergence of new high-intensity fluorescent fixtures have made fluorescent lighting the most cost-effective choice for lighting high indoor spaces. These high-intensity fluorescent systems are more energy-efficient than HID solutions and feature lower lumen depreciation rates, better dimming options, virtually instant start-up and restrike, better color rendition, and reduced glare.

What Are the Options?

HID lamps. HID lamps produce intense light in such a small area that they are considered "point sources." As a result, they are often installed in fixtures that direct their light using parabolic reflectors. Compared with other installations (of the older T12 fluorescents, for example), an HID installation requires fewer individual fixtures, which sometimes allows for lower capital and installation costs. HID lamps are popular in applications that feature large expanses lit by distant fixtures, such as indoor and outdoor sports facilities, factories and warehouses with high ceilings, and streetlighting.

Although there are several different kinds of HID lamps, the most popular types for indoor applications are metal halide and high-pressure sodium lamps. A key difference between these two is the type of vaporized metal that constitutes the gas within the inner glass vessel of the lamp, through which the electric arc is struck. Of these two types, metal halides—with their high-quality light, high efficacy, and wide range of sizes—are more versatile. (For more information about HID lamps, see EA_4 and EA_43.)

Fluorescent lamps. Fluorescent lamps emit diffuse light from long glass tubes. This characteristic of diffusivity has enabled fluorescent fixtures to dominate the market for lighting commercial, institutional, and industrial spaces with ceilings less than 15 feet high. In recent years, however, the emergence of more intense and efficient fluorescent lamps coupled with specially designed reflecting fixtures has enabled fluorescent systems to break through the ceiling-height barrier and compete directly with HID lamps in indoor applications. (For more information about fluorescent lamps and ballasts, see EA_2, EA_11, and EA_12.)

Electrodeless induction lamps. Inductive fluorescent lamps also have a role in illuminating high-bay areas. These relatively new lamps use radio frequency energy rather than an electric arc to excite phosphors and produce light. Inductive fluorescents have an extremely long life (up to 100,000 hours) and excellent cold-start properties (minus 40 degrees Fahrenheit). They also have the ability to instantly restrike. However, they offer lower efficacy than metal halide and conventional fluorescent lamps, and suffer from high lumen depreciation (about 40 percent). There are also concerns about how their radio frequency energy might affect adjacent electrical equipment.

High-intensity fluorescent fixture designs. To go along with the latest in high-intensity fluorescent lamps, new fixture designs have been introduced. Design variations address aesthetics and some specific customer needs. One manufacturer sells fixtures with conical reflectors that closely imitate the look of a typical metal halide fixture (Figure 1). However, the compact size of these fixtures limits them to the use of shorter compact fluorescent lamps, which are less efficient and have a shorter life than long twin-tube and linear T5 lamps. This manufacturer also sells lay-in and canopy fixtures that use T5 lamps. Another manufacturer offers an entire family of fixtures based on a star design, in which smaller arms radiate out from a central core that encloses the ballasts. The firm offers fixtures with various numbers of arms (which house the lamps) so end users can achieve the desired light level and distribution. Also, the arms can be individually switched to provide a wider range of light level and control options.


Table 1: The color rendering index of fluorescent and HID lamps
Measured on a scale of 0 to 100, the color rendering index (CRI) describes the capability of a light source to accurately render a sample of eight standard colors relative to a standard source. Light sources that exhibit higher CRIs render color better than sources with low CRIs.
Lamp type CRI
T8 fluorescent 75-98
T5 fluorescent 75-98
High-color-rendering metal halide 80-93
White high-pressure sodium 60-85
Standard metal halide 60-70
Pulse-start metal halide 65-70
High-pressure sodium 27
Low-pressure sodium 5
Source: GE, Osram, and Philips

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How to Make the Best Choice

The new fluorescent fixtures designed for high-bay applications have seven advantages over similar HID fixtures: lower energy consumption, lower lumen depreciation rates, better dimming options, faster start-up and restrike, better color rendition (see Table 1), more pupil lumens (see Table 2), and reduced glare. Not only do these advantages make fluorescent fixtures more cost-effective in many applications, they also enable them to provide superior lighting to the spaces they illuminate.

Perform a cost-effectiveness calculation. The cost-effectiveness of fluorescent lighting compared with HID depends on several factors including lamp life, lumen depreciation, hours of operation, and cost per kilowatt-hour. Use this online calculator as a screening tool to compare the costs of HID lighting with fluorescent alternatives. Make sure to compare alternatives that provide approximately equal amounts of light. The calculations include a correction factor for pupil lumens—a factor not universally accepted. To perform the calculations without considering pupil lumens, simply input values of 1.0 for the conversion factor.

Online Lighting Calculator

  
TBC = to be calculated
Factor Metal halide Fluorescent
Initial lamp output (lumens)
Design (40% of life) lamp output (lumens)
Lamp life (hours)
Fixture quantity
Fixture input power (watts)
Total kilowatts
Fixture efficiency (%)
Design lumens from fixture(s) (lumens)
Conversion factor, standard lumens to pupil (lumens)a
Net design pupil lumens from fixture(s) (lumens)
Annual operating hours
Annual electricity consumption (kilowatt-hours per year)
Annual savings (kilowatt-hours per year)     NA
Electricity cost per kilowatt-hour ($)
Annual kilowatt-hours cost ($)
Annual savings ($)     NA
Cost of retrofit ($)     NA
Simple payback period (years)     NA
NA = not applicable    
 

Notes:
a. Use data from Table 2 for the appropriate conversion factor. Use values of 1.0 to do the calculation without considering pupil lumens.

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What's on the Horizon?

The HID industry is working to improve lamps, ballasts, and luminaires. With lamps, the greatest improvement has been the introduction of the pulse-start metal halide lamp. Pulse-start lamps are superior in nearly all respects to the standard metal halide lamps. They have higher initial lumens, less lumen degradation, improved color uniformity, and faster warm-up and restrike times.

Pulse-start lamps cannot be used with standard magnetic ballasts, so a new pulse-start ballast must be included in any retrofit. One company has introduced a proprietary electronic ballast for use with pulse-start lamps. It increases system efficiency by 15 percent and reduces lumen depreciation to only 20 percent. It appears that much more can be done to improve the ballasts for HID lamps, and we should expect some significant developments in the next few years—particularly in electronic HID ballast technology.

The third area for HID improvement is luminaire design and efficiency. Although the typical "hooded" HID fixture has an efficiency of about 70 percent, efficiencies as high as 90 percent are possible and, in fact, are available from a few manufacturers. However, these high-efficiency luminaires are considerably more expensive than the typical fixture, so they don't yet have a significant share of the HID fixture market.

Although improvements in lamps, ballasts, and luminaires may eventually make HID lighting systems as energy-efficient as the new fluorescent systems, it is unlikely that lighting manufacturers will ever be able to eliminate the warm-up and restrike delay associated with HID lights. This inability to instant-start severely limits the use of occupancy sensors and other switching methods that can save energy.

Lastly, it appears that HID lighting has a ways to go before it can match the very low lumen depreciation of T5 lamps. Even 20 percent lumen loss is a problem when compared with the 5 to 10 percent loss of T5 fluorescent systems. Until these drawbacks can be eliminated, the market share for HID lighting will probably continue to erode.

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Who Are the Manufacturers?

Several manufacturers offer variations of the new fluorescent fixtures for high-bay applications. Most designs are square or rectangular and are derived from either recessed troffers or surface-mounted fixtures. To facilitate "one-for-one" replacement of existing HID fixtures, the new fluorescent fixtures are usually hung from chains or pendant-mounted from a single point. (Neither this list, nor any mention of a specific vendor or product in this guide, constitutes an endorsement or recommendation of any vendor or product by E Source, nor does this guide constitute an endorsement or recommendation, explicit or otherwise, of your service provider's various technology-related programs.)

1st Source Lighting

Intrepid Lighting Mfg.

Los Angeles Lighting

MetalOptics

Sportlite

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